HDPE(High-density polyethylene)

Engineering Plastic for Impact-Resistant CNC Parts

We deliver high-precision HDPE parts manufactured to meet stringent quality standards—suitable for a wide range of applications..Get a quote now.

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CNC Milling

CNC Milling

Utilizes rotating cutting tools for high-precision machining of flat surfaces, curves, and complex parts, ideal for mold making, aerospace, and automotive industries.

CNC Turning

CNC Turning

Uses rotating workpieces and cutting tools for efficient machining of cylindrical components, widely applied in shafts, discs, and precision parts manufacturing.

5 Axis Machining

5 Axis Machining

Enables multi-angle precision cutting, reducing setups and machining complex surfaces, perfect for high-end aerospace, medical devices, and precision mold manufacturing.

Common Applications

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Wear Pads
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Frames
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Bushings
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Sprockets
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Starwheels
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Electrical Insulators
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Fluid Handling Parts
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Sliders

HDPE Technical Data

Property Typical Value(LDPE) Unit Notes
Density ~0.94–0.95 g/cm³ Low-density material; lightweight and flexible.
Water Absorption (24 h) ~0.01 % Excellent moisture resistance.
Tensile Strength @ Yield ~27 MPa (≈3,900 psi) MPa / psi Moderate tensile strength; suitable for flexible parts.
Tensile Modulus (Elastic Modulus) ~0.86 GPa Indicates material stiffness.
Elongation at Break 500–800 % Very high flexibility and ductility.
Flexural Strength @ Yield ~30 MPa Resists moderate bending forces.
Flexural Modulus ~0.93-1.2 GPa (≈135 ksi) GPa / psi Moderate stiffness for flexible applications.
IZOD Notched Impact Strength ~3–5 ft·lb/in Good impact resistance for daily-use parts.
Shore D Hardness ~62 -- Medium hardness; soft surface.
Crystalline Melting Point ~130 °C Typical melting point for LDPE.
Heat Deflection Temp (66 psi) ~116 °C Thermal stability under load.
Coefficient of Thermal Expansion ~70×10⁻⁶ µm/m·°C Expands moderately with temperature.
Thermal Conductivity ~0.54 W/m·K Moderate heat transfer capability.
Dielectric Constant (1 MHz) ~2.3 -- Useful for electrical insulation.
Volume Resistivity >10¹⁵ Ω·cm High electrical resistivity; excellent insulator.

vailable Surface Finishes

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As Machined
Retains the material's natural surface.
Conveyor guides, food-safe spacers, mechanical shims
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Bead Blast
Creates matte finish and hides surface flaws..
Chemical equipment lids, water treatment covers, housings
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Painting
HDPE can be painted with proper surface prep to ensure strong adhesion.
Equipment enclosures, signage bases, automotive covers
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Polishing
HDPE can be polished with sanding steps.
Consumer product cases, cosmetic trays, lab sample holders
Tips:

HDPE has non-polarity and low surface energy, making it naturally resistant to paints and adhesives. For surface finishes like painting or coating, proper pre-treatment is necessary to ensure lasting adhesion.

CNC Machining Recommendations

HDPE machining demands optimized chip removal and heat control due to its softness and low melting point. These guidelines ensure clean,

Parameter Recommended Range Notes
Tooling Sharp single- or double-flute carbide/O‑flute tools made for plastics Prevents smearing and aids chip evacuation—HSS works but dulls faster.
Spindle Speed 12,000–18,000 RPM (~300–600 m/min SFM) High speed helps minimize melting, especially with small cutters.
Feed Rate 0.1–0.5 mm/rev (~18–25 IPM), adjust by tool diameter Generous feed prevents heat buildup by transferring heat into chips.
Depth of Cut (DOC) Rough pass: up to 6 mm (~0.25 "), Finish pass: 0.25–0.75 mm (~0.01–0.03 ") Multiple light passes improve surface finish and control thermal stress.
Cooling / Chip Control Use air blast or vacuum to evacuate chips; avoid coolant saturation Clean chip removal is critical—chips can weld back if left in the cut zone.
Fixturing / Holding Use soft jaws, tabs, or tape; avoid over-clamping HDPE flexes and deforms under pressure—secure support is vital.
Tolerances Standard: ±0.05 mm (±0.002”); precision: ±0.02–0.03 mm with stability control Annealing and clean setup enhance dimensional consistency.
Tips:

HDPE processing requires proper control of temperature, mold design, and cooling, tailored to the method and product needs, with attention to additive use and recyclability for quality output.

Gallery of HDPE Parts

Our CNC-machined HDPE parts offer chemical resistance, impact strength, and low moisture absorption—ideal for food, medical, marine, and chemical industries. Common uses include wear pads, tanks, fittings, and structural components where durability and consistency are critical.

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FAQs

What are the limitations of machining HDPE?
HDPE lacks stiffness and heat resistance, limiting use in structural or high-heat settings.
Are HDPE materials eco-friendly?
Yes, HDPE is recyclable. CNC offcuts and shavings can be collected and reused, making it an eco-friendly material choice.
How does HDPE's performance in CNC machining compare to other plastics?
HDPE offers excellent impact and chemical resistance, making it a durable choice for many applications. However, its lower heat tolerance and stiffness may limit its use in high-temperature or high-rigidity environments.
What are the typical uses for CNC machined HDPE parts?
HDPE is used in a wide range of applications, include medical equipment, food processing machinery, chemical equipment, and automotive parts.

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